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Diagram of used oil re-refining process
Technology and instalations - index

 
CATOR S.A.
has selected and adopted a series of processes to create a re-refining plant with objective zero waste and residue production, forming a highly EFFICIENT, COMPACT, SAFE and ADVANCED unit, producing re-refined oil bases and top quality products.

 

Rejection
contaminated
oil
Elimination
authorized
manager

 

 

Alcover
  RECEPTION   
UNLOADING
 
   Conditioning   
filtering
centrifuge
preheating
dirty water
WWTP
REFRIGERATION
Self-consumption 
ENERGY
GENERATOR
Self-consumption  
spindle
   DISTILLATION    
spindle          
oils
FINAL TREATMENT
DISTILLATION
Product that doesn't distill
ASPHALT

Waterproofing materials
Road asphalt
  Base Oils 
New lubricants
Final treatment
salts

Fertilizers

 

DESCRIPTION OF THE PROCESS

Each of the processes works in the following way:

  
  1  
UNLOADING AND RECEPTION
 
All used oil is received in cistern lorries, analyzed and classified. According to the results, it is passed on to the conditioning unit or to rejection
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  2  
REJECTION
All used oil that is NOT SUITABLE for re-refining is rejected, this may be due to:
presence of PCB’s
other pollutants

 

Rejected oil is referred to an authorized waste manager.
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  3  
CONDITIONING
Storage of used oil SUITABLE for the re-refining process.
This oil is treated in the following way:
water settling
centrifuging
preheating for feeding to plant
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  4  
DISTILLATION
The used oil is passed on to distillation and fractionating through a series of modules. From this part the following are obtained:
water is treated in a WWTP
spindle
distilled oils
asphalt bitumen, that is used for manufacturing waterproofing materials or asphalt for roads.
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  5  
FINAL TREATMENT
The distilled oils and spindle are received and conditioned, thus producing:
distilled oils : top quality base oils, that are commercialized to manufacturers of lubricants, to generate new motor and industrial lubricants.
spindle, that is used to generate plant energy – self-consumption
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  6  
SALTS
Receives the reaction water from the final treatment from which salts suitable for use as fertilizers are produced, which are commercialized to fertilizer manufacturers.
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  7  
WWTP
Wastewater treatment plant, the wastewater comes from:
decanting and centrifuging for conditioning
rainwater from potentially dirty zones
distillation unit
Once this water has been treated, it is used in the plant's refrigeration systems (self-consumption)
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  8  
HEAT GENERATION
Produces the necessary energy (heat) for all processes. It uses the spindle produced in the plant as fuel once it has been conditioned.
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